About Lab-Scale Rotary Pulp Digester
- Capacity: 10 Litres cooking vessel
- Maximum Pressure 15 kg/cm2
- Working Pressure 10 Kg/cm2
- Raw Material 3.0 Kg. wood chips approx.
- Digester body: Made of Acid Proof Steel.
- Autoclave /Boiler vessel Fabricated from stainless steel sheet.
- Electric Heating 3 Phase, 400 V, 6 kW.
- Rotating Frequency; Rotation with change of turning direction, ensures efficient agitation of the pulp.
- Motor Rating: 3 Phase, 440 V, 1/2 HP.
- Digital Temperature Controller The temperature controlled through high precision programmable controller Facilities for the programming of boiling parameters
Robust Construction & Advanced SafetyEngineered from high-grade stainless steel (SS 304/316), this rotary digester is both corrosion-resistant and durable. The chamber features mineral wool insulation for efficient heat retention and safety features such as over-temperature and over-pressure protection. Manual pressure-sealed lid locking and a safety interlock ensure secure operations during testing.
Precision Control & AutomationThe integrated PT100 temperature sensor, digital LCD display, and programmable timer allow for precise parameter setups. The 0.5 HP geared motor supports gear-driven rotation, with testing speeds adjustable between 10 and 50 rpm. Users can select AUTO or MANUAL control modes, enhancing operational flexibility to suit varied laboratory requirements.
Comprehensive Data Management & ComplianceData can be logged and exported via USB or RS485 interfaces, streamlining analysis and record-keeping. Conforming to TAPPI and ISO laboratory digestion standards, this equipment assures reliable, standardized results, making it ideal for quality-conscious exporters, manufacturers, and suppliers in India.
FAQs of Lab-Scale Rotary Pulp Digester:
Q: How does the Lab-Scale Rotary Pulp Digester ensure safe operation during high-temperature and pressure processes?
A: This digester incorporates over-temperature and over-pressure protection systems, a manual lid locking mechanism with pressure seals, and a safety interlock. Combined, these features safeguard operators and maintain optimal working conditions during pulp digestion.
Q: What is the process for operating the rotary pulp digester, and which control modes are available?
A: The unit supports both AUTO and MANUAL control modes. Users load specimens, set test parameters via the digital controller, and initiate the process. The gear-driven assembly rotates the vessels, while integrated heaters and sensors control temperature and pressure. Data is logged automatically and can be exported via USB.
Q: When is it recommended to use this equipment in laboratory settings?
A: This digester is best utilized in laboratories requiring standardized pulp digestion, batch refining, and pulp quality testing. Its design adheres to TAPPI/ISO guidelines, ensuring precise and repeatable results suitable for both research and industrial quality control.
Q: Where is the Lab-Scale Rotary Pulp Digester intended to be installed or used?
A: The equipment is intended for benchtop installation in laboratory environments. Its compact footprint, durable construction, and standardized power supply (220V AC) make it practical for both industrial and academic settings.
Q: What are the main benefits of using this rotary pulp digester compared to traditional methods?
A: The device offers double-walled insulation for energy efficiency, rapid heating up to 180C, precise digital control, and reliable safety features. Automated data logging streamlines workflow, and the robust build guarantees long-lasting performance and reproducible results.
Q: How is data managed and exported from the digester for further analysis?
A: Data from temperature, pressure, and process parameters are logged digitally, accessible through USB or RS485 interface for straightforward export, ensuring complete and accurate documentation of each batch processed.
Q: What is the specimen capacity, and how many vessels can be processed simultaneously?
A: The standard supply includes two 10-Liter vessels, with the ability to process up to four specimens (rotary vessels) at once. Each vessel can accommodate specimen sizes up to 300 mm, supporting diverse testing requirements.